Summary: CPSC opened their new National Product Testing and Evaluation Center in Rockville, Maryland, in 2011. In this location the Commission performs all compliance testing for its bicycle helmet standard. We visited in February of 2013 with a lab tour sponsored by the International Consumer Product Safety Organization.

Visitors are briefed by Andy Stadnick, CPSC's Director of Laboratory Sciences.




The helmet test lab, located with equipment for other types of testing.




The lab got updated test equipment in the new lab building. From left, the data acquisition area, dynamic strap strength test machine, monorail drop rig, old and no longer used drop rig, and the edge of the table used to mark test lines on the helmets before impact testing.














The monorail test rig was supplied by CADEX of Canada. Data acquisition is from Biokinetics, another Canadian supplier. A helmet is placed on an instrumented headform, helmet down, and dropped a measured distance onto a steel anvil. Instruments in the headform feed g data to the data acquisition system on the left. Drop heights for the CPSC standard are 1 meter on the hemispheric and curbstone anvils, and two meters on the flat anvil.




This machine tests strap stretch and strength when jerked with a dynamic load.




The lab compares well with others we have seen. The staff has a thorough understanding of the test protocols and applies them conscientously. CPSC staffer Ian Hall briefs a group on how the lab functions.




The lab has an area with equipment for marking helmets. The test lines must be precisely marked before a helmet can be tested. Technicians can rotate the headform and helmet to aim impact sites anywhere above the test line.




The lab Headforms and anvils came from CADEX. The earlier anvils are chromed, but the most recent have a satin finish, providing a slightly less stringent test, particularly on wet samples.




Anvils




Current satin finish curbstone anvil.









This machine attempts to pull the helmet off with a calibrated yank, to show the efficacy of the retention system, in what is called a rolloff test.

Here is a tour of the old CPSC lab, done a decade earlier in 2003.